With the world currently facing a global waste problem, there has been an increased need for more effective waste management technologies. Most of the global waste ends up piled up in landfills, incinerated, or in our water ways and oceans. As you already know, all these methods have proven to be ineffective in dealing with the problem and have even led to more problems. This is where the pyrolysis machine comes in the picture.

This is a type of equipment that allows you to convert waste plastic, waste rubber, and waste tires into renewable energy sources and other useful byproducts in a safe and environmentally friendly manner. It employs a number of systems to deter the release of any harmful products into the environment in the process. Pyrolysis, also known as thermal depolymerization, involves the use of controlled high heat to break down the large molecules in materials into smaller molecules in the absence of oxygen. What this means is that this plant changes both the physical shape and chemical composition of the waste materials leading to the production of useful products like carbon black, combustible gas, and pyrolysis oil.

Thus, not only does the pyrolysis plant allow you to dispose of your waste plastic and other solid waste in an environmentally friendly way, but it also enables you to turn it into economically valuable products.

How Does the Pyrolysis Machine Work?

The waste materials are fed into the reactor. In the reactor, the materials are exposed to controlled heat, which starts to down the large molecules of the waste materials into smaller molecules. At around 250 degrees, combustible gas is formed. The combustible gas then moves into the condensing system where it is liquified into liquid oil. The combustible gas which isn’t liquified is redirected and recycled as a source of fuel for the reactor, thus helping to save on energy. Get pyrolysis plant cost here.

The solid material left in the reactor will cool down and be collected as carbon black. For waste tires, steel wire will also be collected. The hot smoke produce in the reactor during the pyrolysis process is passed through a de-dusting and purifying system before it is released to ensure it meets environmentally friendly standards.

Uses of Final Products

Carbon black

This product has a wide range of uses including strengthening filler in rubber and tires, as a colorant, UV stabilizer, and as an insulating agent in a range of plastic, rubber ink and coating applications. Carbon black can also be reprocessed into high-quality carbon.

Pyrolysis oil

This product is mainly sold as a source of fuel for factories, industries, restaurants, and so on. It can also be reprocessed into diesel using the waste oil distillation machine. More information on Beston Group here.

Combustible gas

The gas produced during the pyrolysis process is usually captured and used to heat the combustion chamber. This significantly helps to reduce the operation costs of the machine as you spend less on fuel.

As you can see, there is a lot to gain from investing in a tyre pyrolysis plant. Most importantly, it helps to solve your waste problem and allows you to turn it into economically valuable products.