The biomass charcoal making machine primarily uses carbonization technology. This type of carbonization equipment also goes by other names such as biomass charcoal making machine, continous carbonizer, and biochar production equipment for sale.
Raw materials that these carbonization machines mainly use include coconut shells, rice husks, bamboo, palm shells, wood chips and more. The entire process involves high GCV which stands for Gross Caloric Value, superior combustion, low humidity, and the added advantage of not producing CO2 emissions. In addition to these standout advantages, the fuel that is burning is self-supported with the furnace inside the carbonization machine.
The Carbonization Stages Involved In A Biomass Carbonization Machine
Carbonization is the main process required to produce biomass charcoal, and this entire working process will include 3 main parts. You can see the process on bestonturkey.com/ or see the following content:
1. Biomass Material Drying
To produce high-quality charcoal, these biomass carbonizing machines come equipped with a drying device. During this phase of the process, residual moisture is removed from the materials and there are no chemical changes that occur.
2. The Initial Carbonization Stage
As the temperature starts to increase in the carbonization furnace, the raw product starts to produce combustible gases inside the reactor along with biomass charcoal. To guarantee safety in the operating processes, the charcoal is first sent to a cooling system which will drop the temperature of the end product to around 30 degrees. The combustible gases produced will also be processed further which results in the production of wood vinegar and tar.
3. The Integrated Carbonization Stage
Once the charcoal has been produced from the biomass materials, it can be sold and packaged directly. The combustible gas is what provides the fuel to the carbonization process. To begin with, these combustible gasses are first purified inside the spray-dedusting system which works on removing harmful elements and sulfur in order to lower the environmental pollution. The clean gas is then passed into a condenser system.
From this stage, the machine will extract the wood vinegar and tar, which are also both useful materials. From here the gas passes through the draft fan where it is recycled and then used to heat the drying device and the furnace instead of having to use traditional fuels such as natural gas, wood or coal.
Using this method, the Biomass Charcoal Making Machine achieves self-supporting heat, which not only lowers consumption of the non-renewable energy sources but also protects the surrounding environment. This technology has been named “one fire with two steps”.
Requirements For Using A Biomass Waste Recycling Machine
• The moisture content of the raw materials has to be under 20%, while the size of the materials should be under 50mm. This is why the cracking machine and drying device becomes necessary for carbonizing procedures.
• The carbonization usually occurs within 15 minutes, while the yield rate of the charcoal is usually 4:1 or 3:1.
• The furnace temperature ranges from 400℃and 600℃, which ensure the raw materials are completely processed.
The end products produced by a charcoal production equipment for sale include:
• Combustible gas
• Biomass charcoal
• Wood vinegar